Sunday, 30 November 2014

Basic Gates Using NO and NC




In an industry there can be many switches and sensors together forming a control system for a single output as well as there are major possibilities that most of our outputs might be connected to each other i.e. the status of one output might be turning off another.
The sensors and switches have only two states so they provide discrete signals i.e. high (1) or low (0). Their status can be referred as inputs if used to control a certain output. Switches connected in different sequence might result in a distinct process control. Now we do know some logic gates that turn the output ON only if certain conditions of the inputs are found true such as AND gate, OR gate, NOT gate. Let us go through them and figure out the Relay logic that can be designed for such logic.
To simplify and make it easy to understand we would be only considering two inputs for now(i.e. only two switches).


AND Gate:-
The output turns high only if all the inputs are high.
A . B = Output
Checking out the truth tale it clearly notifies that the output turns high(1) only when both the inputs turn high.
If we are using two switches for inputs then we can say that the output should turn ON only when both the switches are pressed together.
RLD for AND gate
For example let us consider a ceiling fan and the connections are made such that we need to press two switches to turn it ON that simply tells that the current might pass through one switch when it is pressed but it needs the other switch pressed to reach the fan, i.e. is they might be connected in series
Let us check the following RLD for AND gate and compare it with the Truth-Table.
Checking out the RLD it explains that only when both of the switches are pressed the output coil will turn ON. Even when we compare to the truth table to RLD circuit we can conclude that the input that gets high value is pressed
Concluding that if the value of a input is high that signifies that the switch is pressed in RLD similarly 0 is for released (no action)
 i.e.   1(high) in truth-table = switch pressed
      0(low) in truth-table = switch released (no action)


OR Gate:-

The output turns high if any of the input is high.
A + B = Output

If we are using two switches for inputs then we can say that the output should turn ON when any of the switch is pressed that is one is bypassing the other
For the same celling fan and two switches the connections are different as any one of the switch can turn on the fan i.e. there are two different paths and current flow in any of them can turn on the output. Simply the switches are connected in parallel so that one switch can bypass the other.
The Relay Logic Design clarifies more of it
A new conclusion can be drawn to clarify further Relay Logic designing.


AND = A . B = Output = Series

OR = A + B = Output = Parallel



OR Gate:-
Also called as inverter for its specific function it uses a single input the status of the O/P is always inverted form of the input i.e. if input is high output is low and vice versa.
Inverted A = B
Speaking about a switch whenever the switch is pressed (activated/energized) the output is low and whenever the input is released (de-energized/no action taken) the output in ON.



In electrical the NC switch works in the same way as the word itself tells that it is connected in normal condition i.e. when the switch is neither pressed nor activated it works as an closed contact and when pressed it breaks the contact resulting open circuit and hence turning the output OFF.
Here we can conclude with a very important logic that is necessary to draw out the Relay logic for each and every case even if there are multiple inputs or multiple output.
The logic delivers an interconnection between the Boolean equation, the status of the switch (1 or 0 i.e. pressed or released) and type of switch (NO and NC).


We will see some more example of that while designing relay logic for universal gates in the upcoming topic(universal gates)


In case you have any queries

Saturday, 29 November 2014

RLD Symbols



Normally Open


Normally Open Contact (NO):-  
The Switch is disconnected in normal condition and when relay coil is activated or external pressure is applied it connects the circuit, also called Make contact, closes the circuit when the relay coil is activated. Generally represented as an open switch, shows when pressed makes contact and works as an ON switch.





Normally connected



Normally Closed Contact (NC):-  

The Switch is connected in normal condition and when relay coil is activated or external pressure is applied it disconnects the circuit, also called break contact, breaks the circuit when the relay coil is activated. Generally represented as an closed (connected) switch, shows when pressed breaks contact and works as an OFF switch.


Relay Coil:-  

The relay coil is represented by an electrical block that also works as an output for the switch based logic. The control of the power supply to the relay coil can be activate the NO/NC of the external contacts which can be used to turn ON or OFF any connected circuit.






Example:-  


If we are given a switch and we need to turn on the relay coil in such a way that whenever the switch is pressed the O/P turns On then the RL design for such an logic will be as follows:

Timer Relays



Timer Relay:-   

Time delay relays are simply control relays with a time delay built in. Their purpose is to control an event based on time, the difference between relays and time delay is when the output contact open and close; on a control relay, it happens when the voltage is applied and removed from the coil: at which the contact can open or close before or after some time delay.

more about relay timers

On Delay timers:-    Upon application of an input voltage on the relay coil the time delay (t) begins. At the end of the time delay (t) the output is energized. Input voltage must be removed to reset the time delay relay and de-energize the output.

In general On delay timers provide delay to turn ON an NO contact (turn off an NC contact).
   Here
 Trg: represents trigger pulse or generally called power-supply to the coil.
 Q: notifies when the switching of output contacts occur (i.e. NO connects  and NC disconnects)
Ta: Refers to time period for which the delay is to be provided or can be  said that it is the time for which the timer counts.


Off Delay timers:- Upon application of input voltage to the coil, the output is energized at the same time. Once the input voltage to the coil is removed the time delay(t) begins and the output is de-energized at the end of time delay(t). It thus clarifies that an Off delay timer provides additional time to the output. And keeps it in the ON state even after the input voltage to the coil is removed (but only for pre-set time delay).

Here;
 Trg: represents trigger pulse or generally called power-supply to the coil.
 Q: notifies when the switching of output contacts occur (i.e. NO connects  and NC disconnects)
 Ta: Refers to time period for which the delay is to be provided or can be  said that it is the time for which the timer counts.
 R: is the reset pulse

Links for further clarification

  

Saturday, 1 November 2014

Preface

. . .

              Now days when we hear about "industrial automation" we immediately think of industrial robots and computer controllers. In fact, automation in craft and industry began much earlier with the utilization of the steam engine by James Watt in 1769, when for the first time a machine could replace manpower or horsepower. 

          Since then automation proved to be an extremely beneficial tool in industries; utilizing automation technologies have increased profit of industries and resulted in better consumer satisfaction. Manufacturing processes have become more reliable and safe even when operated at high speeds. In time Industrial Automation has emerged as a discrete branch of engineering and technology. Practical exposure of Industrial Automation tools such as PLC, HMI, SCADA and industrial instrumentation has benefited engineering graduates, who are preparing themselves for the core industry. Candidates possessing knowledge of IA have experienced better results in PSUs and Gov. Sector interviews and higher perks.
             
          This course on Industrial Automation and Process Control is structured to walk you through various automation activities of a plant while it covers all the major aspects of Automation Technologies and its utilization in industry. We would be starting from the basics, while we gradually increase towards the completion regular exercises will help you to acquire expertise in:

  • ·         Programmable Logic Controller(Siemens)
  • ·         Ladder language programming of PLC’s
  • ·         Supervisory Control and Data Acquisition (SCADA) Designing
  • ·         Human Machine Interface (HMI) Designing
  • ·         Electrical Panel and Circuit Designing


Hopefully you will enjoy your session,
 Best of luck.



Lomash Bajpai      

          
K.N.M.I.E.T.               
Modinagar (U.P.)            


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